Transformer Radiator Production Line

Your Leading Transformer Radiator Production Line Supplier

 

 

Changzhou Huachun Automation Equipment Co., Ltd. is a professional enterprise that provides specialized equipment for radiator manufacturers. Our transformer radiator equipment includes transformer radiator rolling line, transformer radiator assembly machine, transformer radiator flange welding machine, transformer radiator welding positioner, transformer radiator end cap welding machine, electrical transformer radiator head pipe punching, etc. Our company warmly welcomes new and old customers to come and negotiate and consult with us.

 

 
  • Automatic Unreeling Machine
    The uncoiling head tightens the inner diameter of the coil (applicable range: 480—520mm) through a hydraulic expansion mechanism, achieving reliable fixing and smooth unwinding of the coil.
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  • Roll Forming Machine
    One pair of feeding rolls + two pairs of rolling rolls (520 mm and 480 mm specifications, detachable design for easy replacement with other specifications).
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  • Automatic Plate Combination Machine
    This laminator is supporting equipment for the rolling production line, mainly used to automatically laminate (combine two pieces) the rolled fin workpieces and transport them to the subsequent...
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  • Multi Spot Welding Machine
    This equipment is a gantry-type seven-point welding machine (actually welding 6 points at a time), serving as a key process device in the fin production line. It is used to fix two workpieces...
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  • Dual Seam Welding Machine
    This equipment is composed of two symmetrically combined FBN-2×160-BP-A frequency conversion seam welding machines, belonging to high-power double-side seam welding equipment. It is mainly used...
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  • End Seam Welder Machine
    This equipment is an automated seam welding machine specially designed for continuous welding of radiator end edges, developed based on the technical platform of the FBN-160 series frequency...
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  • Automatic Roll Slitting Machines
    This equipment serves as a post-processing device in the transformer radiator production line, primarily used for rolling and leveling, trimming, and deburring the edges of welded or formed fins....
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  • Automatic End Shear Machine
    This head cutting machine serves as the final finishing equipment in the fin production line, primarily used to cut off excess material at both ends of workpieces (such as the overlapping margins...
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  • End Argon Arc Welding Machine
    This argon arc welding machine is a customized automated device for welding the end edges of transformer radiators, primarily used to complete sealing welding or structural reinforcement welding...
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  • Leveling and Trimming Machine
    This flattening and trimming machine is a key finishing equipment in the transformer fin production line, mainly used for correcting the flatness and trimming the edges of rolled or welded fins....
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  • Loading and Unloading Systems
    This equipment serves as the core automated unloading device in the transformer fin production line, primarily used to automatically unload finished fins from the conveyor line and precisely...
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Why Choose Us
 
01/

Rich Experience
Our company was established in 2004 and specializes in the production of transformer radiator equipment.

02/

Professional Technical
Based on absorbing advanced technologies from both domestic and foreign sources, we have innovatively transformed and independently researched a set of production process technologies for transformer radiators.

03/

Custom Service
We can customize transformer radiator production lines according to customer needs.

04/

Broad Market
Our equipment is used by customers all over the world, including the United States, Mexico, Brazil, and India

 

Type of Transformer Radiator Production Line
 

Leveling and Trimming Machine

This flattening and trimming machine is a key finishing equipment in the transformer fin production line, mainly used for correcting the flatness and trimming the edges of rolled or welded fins.

 

Automatic Roll Slitting Machines

This equipment serves as a post-processing device in the transformer radiator production line, primarily used for rolling and leveling, trimming, and deburring the edges of welded or formed fins.

 

Automatic End Shear Machine

This head cutting machine serves as the final finishing equipment in the fin production line, primarily used to cut off excess material at both ends of workpieces (such as the overlapping margins at the head and tail of fins).

 

Dual Seam Welding Machine

This equipment is composed of two symmetrically combined FBN-2×160-BP-A frequency conversion seam welding machines, belonging to high-power double-side seam welding equipment. It is mainly used for longitudinal edge continuous welding of metal plates (such as fin components) to form sealed or high-strength connecting seams.

 

Multi Spot Welding Machine

This equipment is a gantry-type seven-point welding machine (actually welding 6 points at a time), serving as a key process device in the fin production line. It is used to fix two workpieces output by the laminator through multi-point welding, supports multiple welding methods, and is suitable for welding plates within 2.0mm thickness, achieving efficient and precise automated welding.

 

Automatic Unreeling Machine

The uncoiling head tightens the inner diameter of the coil (applicable range: 480—520mm) through a hydraulic expansion mechanism, achieving reliable fixing and smooth unwinding of the coil.

 

Specifications of Transformer Radiator Production Line

 

Item

Parameter

Description

Power Input

Three-phase 380V/50Hz

Power supply specification for the control box and the entire machine

Rated Input Capacity

300KVA

Power demand of the entire machine

Duty Cycle

50%

Load capacity during continuous operation (intermittent duty system)

Air Supply Pressure

0.6MPa

Operating pressure of the pneumatic system

Cooling Water Pressure

0.3MPa

Water pressure required for the cooling system (water source provided by the buyer)

Maximum Electrode Pressure

2500N

Maximum welding pressure per electrode

Electrode Stroke

Upper/lower 50mm each

Movement range of the electrode up and down

Number of Welding Heads

6 pairs (12 electrodes)

Can weld 6 points at a time

Electrode Spacing

75mm (fixed horizontally)

Horizontal spacing of welding points, with adjustable horizontal position for the entire machine

Maximum Plate Thickness

2.0+2.0mm

Upper limit of applicable plate thickness

 

Customization Options
  • Material: High-quality cold-rolled coil
  • Size: Customizable upon request
  • Process: Customizable
  • Logo: Customizable

 

Requirements for Use of Transformer Radiator Production Line
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Preheating and debugging are the key
Before production starts, be sure to fully preheat the production line to ensure that all components are in the best working condition. At the same time, check whether the automatic control system is operating normally to avoid unstable product performance due to parameter deviation. Regularly calibrate sensors and temperature control devices to ensure production accuracy.

 

Optimize material transportation and positioning
Transformer radiator production involves multiple processes, and the smoothness of material transportation is crucial. Ensure that the conveyor belt or robotic arm runs smoothly to avoid jamming or misalignment. The use of an automated positioning system can greatly reduce human intervention, improve assembly accuracy, and thus reduce scrap rates.

 

Maintain the stability of the cooling system
During the radiator production process, the stability of the cooling system directly affects product performance. Regularly check the flow and temperature control of the coolant to avoid product deformation or performance degradation due to insufficient cooling. At the same time, clean the impurities in the cooling pipe to prevent blockage and affect the heat dissipation efficiency.

 

Strengthen employee operation training​​
Even the most advanced equipment cannot do without skilled operators. Regularly train employees to ensure that they are familiar with the equipment operation process, safety regulations and emergency response measures, which can effectively reduce operating errors and improve production safety.

 

Data monitoring and preventive maintenance​​
Use the data acquisition system of the production line to monitor the operation status of the equipment in real time. By analyzing historical data, predicting possible fault points, arranging maintenance in advance, and avoiding sudden downtime affecting production progress.

 

Ordering Process

 

Buyer sends inquiry

1

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Buyer receives quotation

2

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Order confirmation

3

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Buyer sends deposit

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Seller prepares

5

 

productcate-800-500

 

Our Services

☆ Arrange a factory visit to discuss technical specifications.


☆ Customize the equipment to meet your specific requirements.


☆ Modifications can be made to accommodate special requirements as needed.


☆ You are welcome to conduct an on-site inspection at our facility.


☆ A one-year warranty is provided upon installation.

 

Shipping & Payment

 

productcate-1158-569

 

FAQ

 

Q: Can I make my own design and logo on products?

A: Yes, we do OEM. Welcome global partners

Q: How long it takes for delivery?

A: Standard equipments: 15-25 days
Non- standard equipments: according to customer requirements, 1-3 months.

Q: How can I pay?

A: You can pay by T/T, with 30% deposit is paid before production, the balance paid after inspection confirmation before shipment.

Q: What's your warranty and after-sales?

A: We offer 1 year warranty, various forms of online instruction and the replacement parts. - professional engineers will solve problem on site, if necessary.

Q: How do you ensure quality in the factory?

A: We always attach great importance to quality control from the beginning to the end. Our factory has obtainedISO, CE certification.

As one of the leading transformer radiator production line manufacturers and suppliers in China, we warmly welcome you to buy high quality transformer radiator production line made in China here from our factory. Good service and reasonable price are available.

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