Equipment Positioning and Purpose
This laminator is supporting equipment for the rolling production line, mainly used to automatically laminate (combine two pieces) the rolled fin workpieces and transport them to the subsequent multi-point welding machine, achieving automated connection in the production line.
Main Technical Parameters
|
Item |
Parameter |
Description |
|
Motor Power |
2.2kW |
Main driving power of the equipment |
|
Pushing Motor Power |
400W (Servo Motor) |
For the material pushing device, using constant torque driving mode |
|
Maximum Pushing Speed |
23m/min |
Maximum operating speed of the material pushing device |
|
Flip Drive |
Frequency Conversion Motor |
Controls the flip angle (180°) of the rotating drum |
Core Structure and Functions
Mechanical Structure
Base: The basic supporting structure of the equipment to ensure stability.
Rotating Drum Device:
Width Adjustment Device: Can adjust the spacing of positioning channel steel to adapt to workpieces with different widths (e.g., 520mm, 480mm), offering high flexibility.
Material Pushing Device: Driven by a servo motor, it pushes workpieces using a constant torque mode to avoid overload damage to the equipment or workpieces.
Positioning Channel Steel: Equipped with upper and lower layer channels for conveying two pieces of workpieces to be laminated respectively. The channel spacing can be precisely controlled via the width adjustment device.
Workflow
1.Feeding Stage: The rolled workpieces are respectively fed into the upper and lower layer channels of the positioning channel steel by the conveying rack.
2.Laminating Stage:
The workpiece in the upper channel is pushed into the rotating drum by a cylinder. The drum drives the workpiece to flip 180° to align the positions of the two pieces.
The workpiece in the lower channel is simultaneously pushed into the drum by a cylinder to complete lamination (combination of two pieces) with the flipped upper workpiece.
3.Discharging Stage: The laminated workpiece is pushed out by the material pushing device at a speed of 23m/min and transported to the feeding conveying rack of the multi-point welding machine for the next process.
Driving and Control Features
Servo Motor-Driven Pushing: The constant torque mode ensures smooth material pushing, adapts to workpieces of different thicknesses or hardnesses, and improves reliability.
Frequency Conversion Motor-Controlled Flip: Precisely adjusts the flip speed and angle (fixed at 180°) of the rotating drum to ensure lamination position accuracy.
Equipment Advantages
Automated Connection
Linkage with equipment such as rolling machines, straightening machines, and presses to achieve full-process automation from rolling to lamination and welding, reducing manual intervention.
Strong Specification Adaptability
Quickly switches between different sheet widths (520mm/480mm) via the width adjustment device without hardware replacement, suitable for multi-variety and small-batch production.
Perfect Protection Mechanism
The constant torque drive of the servo motor prevents overload, avoiding workpiece deformation or equipment damage and enhancing production safety.
High Efficiency and Stability
The maximum pushing speed of 23m/min combined with the 180° flip design of the rotating drum ensures lamination efficiency and position accuracy, meeting large-scale production requirements.
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