The radiator welding line is an automated production line equipment specially designed for radiator fin welding processes. Integrating efficient conveying and precise welding, it realizes fully automated operations for reinforcing spot welding and edge seam welding of radiator fins. The production line adopts a modular design, adapting to the production needs of various specifications of radiator fins, and is widely used in fields such as power transformers, automotive cooling systems, and electronic equipment cooling components, providing customers with stable and reliable welding solutions.
Core Composition and Functions
The radiator welding line consists of three core modules, which work collaboratively to ensure welding efficiency and quality:
Intelligent Conveying Rack
Function: Driven by a variable-frequency speed-regulating motor, it achieves smooth conveying and precise positioning of radiator fins, supporting continuous feeding and intermittent operation modes.
Features:
Adjustable limit baffles to adapt to radiator fins of different widths;
Anti-slip and wear-resistant conveying rollers to avoid surface scratches on workpieces;
A linked control system that seamlessly integrates with welding equipment to ensure welding position accuracy.
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Multi-Point Welding Machine
Function: Designed for reinforcing spot welding of radiator fins, it is equipped with multiple sets of welding torches for synchronous operation, enabling rapid welding of multiple spots in a single station.
Technical Parameters:
Number of welding spots: 3-6 points (customizable);
Welding pressure: 3-8kN (pneumatic);
Applicable workpiece thickness: 0.9-1.2mm (carbon steel);
Welding cycle: 30-60 seconds per piece (adjustable according to the number of spots).
Advantages:
Uses an energy storage welding power supply with stable instantaneous discharge energy, uniform solder joint penetration, and strength exceeding 85% of the base metal;
Equipped with an automatic electrode grinding device to reduce manual maintenance frequency and improve equipment availability.
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Double-Seam Welding Machine
Function: Specializes in edge seam welding of radiator fins, supporting various trajectories such as straight seam welding and fold line seam welding, and can complete single-side or double-side synchronous welding.
Technical Highlights:
Independent control system for dual welding torches, allowing separate adjustment of welding current, speed, and gas flow;
Adopts a cantilever structure design to adapt to seamless welding of large-sized radiator fins.
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