An efficient and precise auxiliary equipment for flange welding, specially designed for rapid welding of transformer radiator flanges. Through the combination of motor-driven lead screw adjustment + pneumatic clamping + manual CO₂ gas shielded welding, it achieves efficient positioning, stable clamping, and high-quality welding of flanges and radiators, suitable for small and medium batch production scenarios.
Core Functions and Features
Precise Positioning
Driven by a motor-driven lead screw, it realizes rapid alignment and fine spacing adjustment between the flange and radiator body, with a positioning accuracy of ±0.5mm, reducing manual alignment errors.
Quick Clamping
Adopts pneumatic fixtures with stable and adjustable clamping force.
Support for Manual CO₂ Gas Shielded Welding
Open Work Platform: The tooling reserves sufficient operating space, compatible with manual CO₂ welding torch welding, supporting various welding postures such as flat welding and vertical welding.
Main Frame
High-Strength Structure
Welded from Q235B steel profiles, with a spray-painted anti-corrosion surface treatment, capable of bearing 1000kg and free from deformation after long-term use.
Modular Layout
The frame is divided into a positioning adjustment zone (motor + lead screw), a clamping operation zone (pneumatic fixtures), and a welding operation zone, with clear functional partitions for convenient maintenance.
Transmission and Positioning Components
Lead Screw Transmission Mechanism
Uses a T-type precision lead screw with high-precision linear guides to ensure smooth and stable adjustment without shaking.
Adjustable Limit Baffle
The bolt-fixed limit baffle can move horizontally, adapting to a flange diameter range of 150-160mm to meet various specification requirements.
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